Orthotics & Podiatry

From foot scan to finished custom insole — in your own clinic.

OrthoCut CNC machine for custom orthotic insoles
The scan-and-make workflow
1 · Scan
Capture the patient's foot with your scanning setup
→
2 · Machine
OrthoCut mills the corrected geometry into EVA
→
3 · Fit
Patient walks out with a precision custom insole — same visit
Running in practices
FootPro

Bring a patient scan. Leave with the insole.

Contact us to schedule a visit to our facility. See our machines and discover our capability first hand.

Engineering Resources

Related Technical Guides & Application Notes

Clinical Economics & Digital Podiatry

Why Orthopaedic & Podiatry Clinics Bring Insole Milling In-House

Outsourced orthotic fabrication typically costs clinics ₹1,800–₹3,500 per pair with a 5-to-10 day turnaround. With the OrthoCut 4030 (₹4,04,250 ex-GST), raw medical-grade EVA blank costs drop to ₹250–₹450 per pair and prescriptions are dispensed during the same clinical appointment—achieving full equipment payback in 6 to 10 months at just 2–3 pairs per day.

Diabetic Ulcer Offloading

Mill precise plantar pressure-relief pockets and multi-density Poron/EVA cavities with 15–25 µm repeatability to protect neuropathic feet.

Biomechanical & Sports Insoles

Machine custom medial/lateral heel posts, metatarsal domes, and thin carbon-fiber spring plates tailored to athlete gait analysis.

Prosthetic & AFO Positive Molds

Carve high-density polyurethane foam and wood positive models for thermoforming ankle-foot orthoses (AFOs) and paediatric splints.

Turnkey Clinical Installation & Training in India

Every OrthoCut deployment includes on-site installation from our Bengaluru engineering team, operator training for clinical technicians (no prior CNC programming experience required), preset EVA/cork toolpath libraries, and our industry-exclusive Lifetime Structural Warranty on the composite machine frame.

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